Proven Supply Chain Solutions

Increasing Vehicle Loadability of Pipes Through Telescopic Loading

increasing vehicle loadability plastics pipes loading truck

Enhancing Efficiency. Reducing Costs. Maximizing Payloads.

Client Challenge : A leading manufacturer of industrial pipes partnered with Abhi Impact Logistics Solutions Pvt. Ltd. to solve a critical supply chain issue—suboptimal vehicle loadability. The traditional loading method resulted in inefficient vehicle load utilization, increased transportation costs, and higher carbon footprint due to more trips for the same volume of material

Our Solution: Telescopic Loading Technique After analyzing the current loading methods and vehicle configurations, our logistics engineering team proposed the adoption of a telescopic loading approach for bundling and transporting pipes of varying diameters and lengths

Key Steps Implemented

Pipes of smaller diameters were strategically nested inside larger diameter pipes, reducing wasted air space.
Customized loading patterns were designed based on vehicle size, pipe strength, and material weight limits
Training modules were provided to loading staff for safe handling and execution of the telescopic method.
Close coordination with dispatch and warehouse teams ensured seamless implementation.

Results Achieved

Loadability improved by up to 55% per vehicle from 3.5 MT to 5.4MT for a 7MT vehicle
Reduced the number of shipments by nearly 30%, cutting transportation costs significantly
Improved fuel efficiency and lowered carbon emissions per unit transported
Minimized damage during transit due to better weight distribution and tighter packing
Streamlined the entire dispatch process with faster loading and unloading times

Business Impact This initiative helped the client achieve cost savings, increase operational efficiency, and contribute to their sustainability goals—all while meeting delivery schedules more consistently.

At Abhi Impact Logistics Solutions, we don’t just move goods—we engineer smarter ways to move them. Our deep industry knowledge and process innovation ensure measurable impact at every step of the supply chain.

Reduction in Tearage Percentage in Paper Reels Using Grabber/Clamp Forklifts

Precision Handling. Product Protection. Operational Excellence.

Client Challenge :A major paper manufacturing company faced a recurring issue: high tearage and surface damage in paper reels during intra-warehouse handling and loading/unloading operations. These damages not only led to material losses but also affected the client’s product quality perception and delivery timelines.

Root Cause: Telescopic Loading Technique Traditional forklifts with standard forks were being used to lift and transport cylindrical paper reels, which are particularly vulnerable to side pressure and unbalanced handling. The result was frequent edge tearing, surface dents, and mishandling—especially during stacking and shifting.

Our Solutions : Introduction of Grabber/Clamp Forklifts

Abhi Impact Logistics Solutions conducted an on-site assessment and recommended a switch to specialized Clamp Forklifts (also known as Paper Roll Grabbers), designed specifically for delicate, high-volume reel handling.

Key Actions Taken

Deployed Grabber/Clamp attachments on forklifts tailored to the client's reel sizes and weights.
Trained forklift operators on safe and pressure-sensitive handling techniques.
Optimized clamp pressure settings to prevent damage while maintaining a firm grip.
Reorganized warehouse movement paths for smoother reel transport and stacking.

Results Delivered

Tearage percentage reduced by over 70% within the first three months
Significant drop in customer complaints related to damaged reels
Improved handling speed and operator confidence
Better stacking efficiency, reducing floor space usage
Lowered material wastage, resulting in higher profit margins for the client

With reduced product damage and improved warehouse operations, the client not only saved on costs but also enhanced customer satisfaction and delivery reliability. The successful deployment of clamp forklifts became a model replicated across multiple facilities. At Abhi Impact Logistics Solutions, we blend technology and operational insight to deliver measurable logistics excellence. Whether it's reducing waste, optimizing space, or preserving product integrity — we make it happen.

Boosting Warehouse Efficiency Through Per-Person Productivity Monitoring

Smart Tracking. Better Performance. Maximum Output.

Client Challenge :Lack of visibility into individual productivity across inbound, put-away, picking, packing, and dispatch processes.

Inefficient task allocation, leading to uneven workloads and delayed dispatches.

Difficulty in identifying top and under-performing workforce, affecting morale and output consistency.

Rising operational costs and reduced customer fulfillment speed.

Our Solutions : Implementation of Per-Person Productivity Monitoring System

Abhi Impact Logistics Solutions introduced a data-driven workforce management system that enabled real-time tracking and evaluation of each employee’s output using barcode/RFID scanning, mobile handheld terminals, and task-based KPIs.

Key Interventions

Deployed digital tracking tools to monitor individual task completion rates.
Created role-specific KPIs for warehouse associates (e.g., picks/hour, cartons moved, orders packed).
Implemented daily productivity dashboards for supervisors to track, compare, and motivate performance.
Introduced performance-linked recognition programs to boost morale and accountability.

Results Achieved

Overall warehouse productivity increased by 25% within 4 months
Task allocation improved, balancing workloads more efficiently
Reduced idle time and manual monitoring efforts by warehouse supervisors

Business Impact The systematic tracking of individual performance transformed warehouse operations from a manually monitored system to a data-led, performance-optimized model. The client saw significant improvements in order fulfillment speed, workforce morale, and cost efficiency.

At Abhi Impact Logistics, we turn operational data into actionable insight. From warehouse floors to boardroom dashboards, we help our clients drive measurable gains in performance and service quality.